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Forged Components

Forging in India: Excel Forging, the Ultimate Solution for All Your Forging Needs

At Excel Forging, we understand that every project demands a unique approach, and we strive to cater to your specific requirements by offering a comprehensive range of forging services. Expand your possibilities and harness the true potential of Indian manufacturing with our state-of-the-art facilities and exceptional attention to detail.

Open Die Forging

 
Open die forging is a metal forming technique used to shape metal components by using pressure and hammers. It is a process in which a piece of metal is compressed between two dies without the use of heat. Open die forging is a highly versatile process due to its ability to produce a vast array of complex shapes, sizes, and configurations.
 
The benefits of open die forging include increased strength and durability, improved fatigue resistance, improved resistivity to corrosion, and improved wear resistance. Open die forging also offers near-net shape forgings which require less machining, resulting in cost savings.
 
Excel Forging is a leader in open die forging, providing superior quality forged components for a variety of industries. As a highly experienced forging company, Excel Forging utilizes the latest technology to ensure all components are forged to exact specifications. Their experienced team of engineers use the latest technology to develop cost-effective manufacturing solutions while providing superior quality and service.
 
With over 10 years of experience, Excel Forging is dedicated to providing the highest quality of open die forging services. Their commitment to excellence and customer satisfaction has made them a trusted source for open die forging. They are capable of producing complex components which are fabricated to the highest standards of quality. Excel Forging is also capable of creating near-net shape forgings, which require minimal machining, resulting in cost savings.
 
Examples of products and industries that open die forging can be used for include:
 
  • Automotive parts such as pistons, connecting rods, crankshafts, and camshafts.
  • Aerospace components such as turbine blades, airfoils, and landing gear.
  • Oil and gas industry components such as valves, flanges, and fittings.
  • Medical components such as surgical tools and implants.
  • Construction components such as bridge components, tension rods, and columns.
  • Mining industry components such as drill bits and cutting tools.

Closed Die Forging

Closed Die Forging is a metal forming process used to create complex shapes and parts from a variety of metals, alloys, and superalloys. This process utilizes specially designed dies and presses to shape the material into its desired form. Closed die forging offers a variety of benefits, such as increased strength and durability, improved dimensional accuracy, and lower production costs than other metal forming methods. It also provides a wide range of design options and can produce parts with complex shapes and intricate details.
 
At Excel Forging, we specialize in the closed die forging process, providing our customers with high-quality components with superior strength and durability. Our experienced team of engineers and machinists leverage advanced technology and techniques to deliver superior product quality. We also provide our customers with a variety of design options, allowing them to customize their parts to their exact specifications. With our commitment to excellence and quality, you can trust Excel Forging to deliver the best forged components.
 
When you desire intricate designs and exceptional precision, Excel Forging’s closed die forging expertise stands unmatched in the Indian market. Our experienced engineers and technicians utilize cutting-edge technology to produce complex geometries and tight tolerances, meeting the utmost quality standards for industries across the globe.
 
Closed die forging is used to produce a variety of components for a variety of industries. Some examples of products created using this process include:
 
  • Automotive Components: Pistons, crankshafts, connecting rods, and transmission gears
  • Aerospace Components: Landing gear components, turbine blades, and engine parts
  • Construction Equipment Components: Backhoe and loader arms, hydraulic cylinders, and excavator buckets
  • Mining Equipment Components: Mining wheels and drills
  • Agricultural Equipment Components: Axles, drive shafts, and plow components
  • Industrial Equipment Components: Gear blanks, machine shafts, and bearing races
 
Why Choose Excel Forging?
  • A legacy of 30+ years of excellence in the forging industry
  • Comprehensive solutions for open die forging, closed die forging, and CNC machining
  • Expertise in serving diverse industries and applications
  • Strict adherence to international quality standards
  • Focus on customer satisfaction and quick turnaround times

Take the first step toward unwavering success with Excel Forging, your premier partner for forgings in India. Reach out to our team today and explore the incredible opportunities that lie within our world of craftsmanship and ingenuity.