Forging the future with strength and precision

We offer various types of forging processes including open die forging, closed die forging, and impression die forging. We also specialize in custom forging services, allowing us to provide our customers with whatever type of forging process they need.

We understand the many advantages of using a forging process for manufacturing parts. Forging offers superior strength and dimensional accuracy, as well as greater consistency and uniformity in the finished product. Additionally, forging offers improved fatigue resistance and tensile strength, allowing for the production of parts with thinner walls and complex shapes. The process also results in superior surface finish that requires minimal post-processing. Finally, the process is highly efficient, resulting in reduced waste and time savings.

At Excel Forging, quality control is a priority. We have a rigorous, multi-step process to ensure that all of our products meet the highest standards. Our process starts with careful material selection. We only work with the best raw materials, and our team inspects each one before it is used in the forging process.

Once the material is selected, it goes through a forging process that is carefully monitored and controlled. We use the latest forging technologies to ensure that the shape and design of the final product meets all specifications. We also use metallurgical testing to measure the properties of the finished product.

Finally, our team inspects every piece of the finished product before it is packaged and shipped. This ensures that the customer receives only the highest quality product. Our commitment to quality control and customer satisfaction is what sets us apart from other forging companies.

We specialize in forging all types of metals, including aluminum, steel, stainless steel, brass, copper, bronze, and titanium. We also work with other materials, such as plastics and composites. Our experienced team is capable of producing parts from a wide variety of materials, including those that require heat treatment, machining, and other processes. We can also provide custom designs to meet your specific needs.

Yes, there are limitations to the size and shape of parts that can be manufactured through the forging process. At Excel Forging, we specialize in closed die forging, which is limited by the size of the dies used to create the parts. Generally, parts can have a maximum length of 300mm, a maximum width of 150mm, and a maximum height of 80mm. Additionally, the shape of the part is determined by the shape of the die. The die will dictate the contour of the finished part, which can be flat, round, or contoured.

At Excel Forging, the typical lead time for our forging process is 3-4 weeks. This lead time can vary depending on the type and complexity of the forging project.

We offer competitive pricing on manufacturing parts through our forging process. Our costs vary depending on the type and size of part being forged, but typically range from $1 to $4 per pound of material used. We also offer discounts on bulk orders and can provide custom quotes for larger orders.

Yes, there are special requirements for the delivery of parts manufactured through our forging process. All parts must be inspected and approved for quality control prior to shipping, and we require that all parts are packaged and shipped according to our specifications. Additionally, we require that all parts are shipped in a timely manner to meet our customer’s deadlines. We take great pride in providing our customers with quality parts and excellent customer service, and we strive to ensure that all parts are delivered on time and in perfect condition.

At Excel Forging, we are committed to providing our customers with the highest quality forged components that meet all of their specifications. Our team of experienced engineers and technicians use a combination of advanced manufacturing technologies and quality control processes to ensure that all forged components meet customer specifications. We start by developing detailed drawings and specifications for the part, then we use computer-aided design (CAD) to create a prototype of the part. We then use computer-aided manufacturing (CAM) to create the part. Finally, our team performs a series of inspections and tests to ensure that the part meets all customer requirements. We also have a Quality Management System in place that is designed to identify any potential issues that may arise during production.