Nickel Alloy Forging
What is Nickel Alloy Forging?
Nickel alloy forging is a metalworking process that involves the use of high temperatures and pressure to form metal into a desired shape. This process is often used to create parts for aerospace, medical, and other industries. Nickel alloy forging is an effective way to create strong, durable parts that are resistant to corrosion and wear. It also allows for precise control over the shape and size of the component, making it an ideal choice for complex and intricate designs.
What are advantages of titanium forging?
- Improved Strength: Nickel alloys are known for their strength and durability, making them ideal for high-demand applications. Forged parts are even stronger than cast parts, as the forging process compresses and aligns the grain structure of the material, creating a stronger, more durable part.
- Increased Ductility: Forging processes can also increase the ductility of the material, making it more malleable and able to withstand greater force without breaking.
- Enhanced Corrosion and Heat Resistance: Nickel alloys offer superior corrosion and heat resistance, making them ideal for a variety of industrial applications. Forging further enhances these properties, creating a part that is even more resistant to corrosion and heat.
- Cost-Effective: Forging is a cost-effective production process, as it eliminates the need for additional machining and finishing processes. This allows for faster production times and lower overall costs.
What are disadvantages of steel forging?
- High cost: Nickel alloy forgings are more expensive than other materials due to their high cost of raw materials.
- Difficult to machine: Nickel alloys can be difficult to machine due to their higher hardness and strength.
- Low tolerance: Nickel alloy forgings can have lower tolerances than other materials due to the high temperatures and pressures involved in the forging process.
- Corrosion: Nickel alloys can be prone to corrosion in certain environments.
Forging parts for different industries using Nickel Alloy forging
We manufacture several forging parts for various industries, some of are them mentioned below:
- Aerospace: Turbine blades, compressor blades, and discs, shafts and rings, hubs, bellows.
- Oil and Gas: Valves, valve bodies, flanges, fittings, pump and compressor components, and seals.
- Power Generation: Turbine components, shafts, discs, casings, and rings.
- Automotive: Pistons, valve lifters, and intake manifolds.
- Marine: Propellers, shafts, bearings, and seals.
- Medical: Orthopedic implants, stent components, and instruments.
Our forging process
Die & design
Step 01
Material selection & hearing
Step 02
Press forging process
Step 03
Finishing
Step 04
QA & Inspection
Step 05