Net-shape Forging
Introduction to Net-shape forging
Net-shape forging is a manufacturing process that shapes metal into parts with very little machining. It is a form of metalworking that utilises advanced forging techniques to produce parts that are ready for use without the need for additional machining or finishing. This process results in parts that have improved strength, accuracy, and repeatability compared to traditional forging. It also allows for the production of complex shapes and internal features that are difficult to produce using other forging methods.
What are key benefits of Net-shape forging?
- Improved Strength: Net-shape forging creates much stronger parts than traditional forging methods. This is due to the increased grain flow of the material, which increases the strength of the component.
- Improved Cost Efficiency: Net-shape forging eliminates the need for additional machining since parts come out already shaped and close to their finished dimensions. This reduces labor and material costs associated with machining operations.
- Improved Design Flexibility: Net-shape forging allows for complex part designs that would not be possible with conventional forging methods. This increases design flexibility and allows for more creative solutions.
- Improved Quality: Net-shape forging produces parts with higher quality than conventional forging methods. This is due to the improved grain flow of the material, which results in better mechanical properties.
Forging parts for different industries using precision forging
We manufacture several forging parts for various industries, some of are them mentioned below:
- Automotive Industry: Connecting Rods, Crankshafts, Gears, Camshafts, Flywheels, Steering Knuckles, Transmission Components.
- Aerospace Industry: Landing Gear Components, Engine Parts, Turbine Blades, Exhaust Nozzles, Aircraft Structural Parts.
- Construction Industry: Rock Drills, Pile Drivers, Housings, Connecting Rods, Gears, Bearings.
- Oil and Gas Industry: Valves, Flanges, Connectors, Pressure Vessels, Pumps, Compressors, Heat Exchangers.
- Power Generation Industry: Turbine Components, Generator Components, Steam Turbine Blades, Rotor Blades.
- Medical Industry: Orthopedic Implants, Surgical Instruments, Prosthetics.
Our forging process
Die & design
Step 01
Material selection & hearing
Step 02
Press forging process
Step 03
Finishing
Step 04
QA & Inspection
Step 05